Views: 0 Author: Site Editor Publish Time: 2025-02-20 Origin: Site
Sheet metal processing bracket products are an important part of sheet metal processing, widely used in a variety of mechanical equipment, electronic equipment, household appliances and environmental engineering and other fields. In the past 16 years, Longwang Hardware has focused on providing customers with high quality sheet metal customized solutions. So it is deservedly in the bracket products have a wealth of design and processing experience.
A bracket is an intermediate component used to secure one object (such as a shelf) to another object (such as a wall), using fasteners such as screws to attach the bracket to other components. Through a series of sheet metal processing technology, the bracket products have the functions of connection, support and fixation. They are widely used in machinery and equipment manufacturing, high-tech electronic products, household appliances industry, environmental engineering field and other related industries, such as medical equipment, transportation vehicles, construction tools and so on.
L-shaped bracket: One of the most common types of bracket, it has an L-shaped profile after bending along a single axis, usually forming a 90° Angle. Used where horizontal objects (such as shelves) need to be mounted to vertical objects (such as walls).
U-shaped bracket: Curved along two axes to form a U-shaped profile. It can be used to clamp an object between its two flanges, or to mount two parallel horizontal objects on top of one another.
Z-shaped bracket: Contains two bent bracket types that bend one flange inward and the other flange outward to create a Z-shaped profile. It can be used to mount parallel surfaces that are offset from each other.
TV wall mount: Is designed for flat panel TV, LCD TV hanging on the wall and the development of TV peripheral equipment. Design suitable skeleton and support parts according to the requirements to ensure load bearing capacity and stability.
1. Material selection: Select the most suitable sheet metal for different products and application environments. For bracket products that need to be used in the construction industry or auto and motorcycle parts, stainless steel can bring advantages such as high strength and corrosion resistance; The light, beautiful and easy to install and disassemble characteristics of aluminum are more suitable for furniture or some light equipment such as medical equipment.
2. Design drawing: The size of the bracket is determined according to the use requirements and the load-bearing force, stability, durability, and ease of installation and maintenance of the bracket
3. Machining Selection: In the processing of bracket products, the choice of stamping process and bending process depends on a number of factors, including product design, material characteristics, production efficiency and cost
A. Stamping: Stamping is to install the mold with reasonable design in accordance with the bracket structure on the stamping equipment, and pressure is then applied to the sheet through the die to separate or plastic deform it. Suitable for mass production.
B. Bending: Bending according to the material thickness and structural form to select the appropriate bending machine and parameters for bending processing, ensure the bending Angle and dimensional accuracy of the workpiece meet the requirements of the drawing. Suitable for small batch or custom production.
Quantity | Shape | Thickness | Production Cycle | |
Stamping | ＞5000 | Complex shape | 0.1mm-3mm | 25-30days |
Bending | 10-1000 | Simple shape | ＞3mm | 10-15days |
4. Welding connection: for the parts that need to be connected, use argon arc welding, spot welding or laser welding and other methods for welding.
5. Surface treatment: As with the selection of materials, different surface treatments are selected for different application scenarios of bracket, for only aesthetic needs of the bracket products can choose anodized, PVD custom different colors. For the bracket products used in industrial environment, medical industry, automotive parts and other fields, electroplating can be selected to ensure the practicality of the product.
6. Quality inspection: The machined parts are assembled, and the bracket is tested for tensile strength, extension strength and other tensile tests to assess its load-bearing capacity and durability. Ensure compliance with design requirements and quality standards.
With the improvement of intelligence in modern society, the processing and manufacturing of bracket products will also pay more attention to new technologies and new processes.
Longwang Hardware will also follow the pace of The Times, learn to introduce advanced processing equipment and technology, improve production efficiency, reduce production costs. And with the increasing rise of AI, big data and other technologies, to achieve intelligent production and management of sheet metal processing, improve production efficiency and product quality. Bring customers better design solutions and service experience. For more details, you can contact us, we have professional business and engineering staff to answer your questions.
